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(Add drill battery status page.)
 
(Add drill battery status page.)
Line 5: Line 5:
 
B6 50W charger (£11) would charge faster, but currently out of stock. Will buy if they return, otherwise B4 will have to do.
 
B6 50W charger (£11) would charge faster, but currently out of stock. Will buy if they return, otherwise B4 will have to do.
  
= Tasks =
+
== Tasks ==
* Test drill batts from 2017. Done (3 need new cells)
+
* Test drill batts from 2017. Done (3 need new cells)
  
* Build 2 or 3 balancing autochargers.  
+
* Build 2 or 3 balancing autochargers. Cannot source female batt connector, so must buy dead makita chargers (about £10 each). Got one for £8 during training w/e.
  Cannot source female batt connector, so must buy dead makita chargers (about £10 each). Got one for £8 during training w/e.
 
  
* Replace PCBs in 7 ('non-makita-charger') packs with own balance-connector board (about 3 hours per batt!): 2 done (April 15)
+
* Replace PCBs in 7 ('non-makita-charger') packs with own balance-connector board (about 3 hours per batt!): 2 done (April 15)
  
* Rebuild 3 new packs. Needs proper tab-welder (Tried soldering last year, and DIY tab-welding - not reliable enough).  
+
* Rebuild 3 new packs. Needs proper tab-welder (Tried soldering last year, and DIY tab-welding - not reliable enough). Batt drilling current tested at 26A, so 15A cells needed. UK supplier is https://18650.uk/   Can now get 2 and 2.5Ah 15A cells, so should be able to build 4 or 5Ah capacity packs for ~£40. Nickel tab-strip bought.
  Batt drilling current tested at 26A, so 15A cells needed. UK supplier is https://18650.uk/
 
  Can now get 2 and 2.5Ah 15A cells, so should be able to build 4 or 5Ah capacity packs for ~£40. Nickel tab-strip bought.
 
  
* Have bought/acquired parts for battery-tab spot welder (1kW transformer, controller, electrodes). Needs assembling.
+
* Have bought/acquired parts for battery-tab spot welder (1kW transformer, controller, electrodes). Needs assembling.
  
* New packs will need balance-connector board.
+
* New packs will need balance-connector board.
  
 
Last update 2018-04-17
 
Last update 2018-04-17

Revision as of 01:58, 17 April 2018

More-idiot-proof drill-battery charging, and upgrading poorly drill packs

Wookey has built proof-of-concept idiot-proof 1hr charger out of makita charger case and B4 35W autocharger They are £9

B6 50W charger (£11) would charge faster, but currently out of stock. Will buy if they return, otherwise B4 will have to do.

Tasks

  • Test drill batts from 2017. Done (3 need new cells)
  • Build 2 or 3 balancing autochargers. Cannot source female batt connector, so must buy dead makita chargers (about £10 each). Got one for £8 during training w/e.
  • Replace PCBs in 7 ('non-makita-charger') packs with own balance-connector board (about 3 hours per batt!): 2 done (April 15)
  • Rebuild 3 new packs. Needs proper tab-welder (Tried soldering last year, and DIY tab-welding - not reliable enough). Batt drilling current tested at 26A, so 15A cells needed. UK supplier is https://18650.uk/ Can now get 2 and 2.5Ah 15A cells, so should be able to build 4 or 5Ah capacity packs for ~£40. Nickel tab-strip bought.
  • Have bought/acquired parts for battery-tab spot welder (1kW transformer, controller, electrodes). Needs assembling.
  • New packs will need balance-connector board.

Last update 2018-04-17